Aluminium door and window manufacturing Machine Process | Aluminum door window manufacturing Process in India, Aluminium Doors and Windows machine price list

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With the vigorous development of India’s Aluminium door and window profile industry, many Customers who are optimistic about the prospects of the door and window industry plan to develop in the processing of doors and windows. To produce high-performance doors and windows, it is inseparable from high-performance doors and windows equipment.

Aluminum doors and windows Profile is the general trend of the door and window industry, compared with the previous steel doors and windows aluminum alloy has the characteristics of corrosion resistance and hard texture, coupled with the broken bridge aluminum doors and windows have a strong thermal insulation effect, in the performance and appearance are very favored by the industry, the wide promotion of aluminum alloy doors and windows makes the sawing aluminum alloy doors and windows processing equipment more and more, processing aluminum alloy doors and windows need to use double-head cutting saws, automatic corner saws, corner machines, end milling machines and so on.

Many users have just been engaged in the aluminum door and window industry, do not know much about aluminum doors and windows processing equipment, for the equipment model, the brand is also difficult to choose, today to give you a brief introduction to a few.

1. Double-head Cutting machine:

Double head cutting machine for aluminium profile refers to a kind of equipment that two saw heads can cut at the same time and can be cut separately and separately, and the angle is generally 45 °, 22.5 °, 90 ° cutting processing, if the cutting length is in More than 300mm can choose double-head sawing, high precision and fast efficiency. Double head cutting machine for aluminium profile are divided into manual, digital display, and numerical control, and you can choose the right double-head saw according to your own capacity and budget.

 

1. Installation of double-head saw:
1) If the Double head cutting machine for aluminium profile tool is installed in the concrete floor of the plant, In Aluminum Double head cutting machine there is no need to make a special foundation, Cnc Double Head Cutting Machine For Aluminium Profile ,first support the 10 adjusting screws on the machine tool legs, and then adjust the machine tool to the level, tighten the lock nut of the adjustment screw, and the machine tool can be used.

2) The minimum pressure of the air source of the Aluminum Double head cutting machine tool is not less than 0.6MPa, in order to make the machine tool work normally, Cnc Double Head Cutting Machine For Aluminium Profile rated pressure should be kept between 0.6~0.8MPa, and the introduction of the air source can be firmly connected to the air source doublet interface of the machine tool using the air pipe with an inner diameter of 8mm.

3) The Aluminium Double Head Cutting Machine tool uses 380V three-phase power supply, and the cross-section of the introduced wire is not less than 4mm², and the Aluminium Double Head Cutting Machine tool should be reliably grounded.
2. Functions of Aluminium Double Head Cutting Machine:

1) Cnc Double Head Cutting Machine For Aluminium Profile worktable is equipped with a two-way clamping device, driven by the cylinder, which can realize the reliable clamping of the workpiece, and the right workbench is equipped with a supporting rack, and there are two auxiliary movable supporting racks, which can meet the profile feeding and cutting of different specifications in Cnc Double Head Cutting Machine For Aluminium Profile.

2) The design of the Aluminium Double Head Cutting Machine tool pays full attention to the safety during work, the moving part of the saw head is all covered in the fastened safety cover, and the control system is equipped with two-handed operation safety control. We can see through the glass on the safety cover the processing of the saw blade inside.

3) In addition to doing Aluminum Window CNC Double Head Cutting Saw blades at the same time, the Double Head Aluminium Cutting Machine tool can also use a single saw blade for cutting, which is mainly used for blanking when exceeding the Double Head Aluminium Cutting Machine range, and needs to be cut twice. The operation panel of Double Head Aluminium Cutting Machine is equipped with two motor start buttons, press any one button, the corresponding saw blade motor rotates, press the start button after pressing the material, one side of the motor starts to feed, and the motors on both sides are started, then both sides are fed at the same time

.4) The Cnc Double Head Cutting Machine For Aluminium Profile machine tool also has the function of cutting corner codes, which can cut various corner codes above 3mm, and the cutting can realize automatic feeding.

3. Common faults and troubleshooting methods of double-head saws:

1) Repeated positioning length difference: poor dimensional accuracy of profile; poor flatness of the saw blade;

2) Angle difference: poor accuracy of profile dimensions; card mounting problems; There is a problem with the angle of the saw blade itself;

3) Poor flatness: there is a problem with card installation; The saw blade feed rate is too fast; The saw blade is too blunt;

4) Breaking material during sawing: the clamping is not tight; The feed is too fast; The profile is too brittle; The tooth shape of the saw blade is not selected correctly; The saw blade is too blunt;

5) Saw blade feed crawling: there is air in the inlet gas-hydraulic cylinder; The oil level in the oil storage cylinder is low, and hydraulic oil needs to be added;

6) After turning on the main power, all actions do not respond: check whether the emergency stop button is pressed; Check if there is a power supply on the panel;

7) The right machine cannot be moved: see if there is a pop-up alarm prompt in the upper left corner of the screen; whether the emergency stop is pressed; whether the limit is triggered;

8) The motor does not start: check whether the indicator light of the motor start button is on; Check whether the thermal relay trips; Check whether there is a motor failure;

9) The saw blade does not rotate the motor in rotation: check the belt, the belt is broken, replace the belt;

10) The saw blade does not feed: check whether the magnetic switch in the original position of the feed on the feed cylinder is on normally; Check whether the solenoid valve is normal;

11) Do not retract after the feed is in place: check whether the magnetic switch on the feed cylinder is triggered, and adjust the magnetic switch in place if not;

12) The swing angle is not in place: check whether the air pressure of the air source is above 0.6, adjust the throttle valve on the swing angle cylinder, check whether the locking cylinder is open when the swing angle is open;

2. Aluminum Window And Door Punching Machine:

The aluminum door and window hardware punching machine is mainly used for the stamping of the installation hole and groove of the casement aluminum door and window hardware, and the five-station pneumatic stamping can be used to complete the stamping processing of the casement window handle installation groove, chamfering, water groove, middle mullion material installation pin hole and the punching hole of the end of the actuator.

Aluminum Window And Door Punching Machine has the characteristics of easy operation, smooth and flat stamping, high production efficiency, and is well received by customers due to the parity of the equipment.

On the basis of the original function of Aluminum punching machine hardware hole punching machine for Aluminium window and door, we have added a new function of rotary processing, and developed a hardware punch with a 360° rotation of the machine head.

he hardware punch head is changed from the original square to a disc type, which can rotate 360 degrees, save space, operate conveniently, and improve work efficiency.

If you are interested in this kind of hardware punch, We have Best Price Aluminum Profile Punching Machine for Sale , Please contact us on + 91 -9871952069

3. Aluminium end milling machine:

Aluminium end milling machine can complete the processing of various planes, grooves, spiral grooves, forming surfaces, plane curves and space curves and other complex profiles, and is widely used in aluminum doors and windows industry.

End milling Machine operation with Different tools can be processed to step surface, rectangular groove and tenon and other different structures. The work table, under adjustable, easy to adjust the knife.
Multiple profiles can be processed at the same time, and customized tools according to profiles. Aluminium end milling machine for sale is available with MTE MACHINES – MODERN TECHNO ENGINEERS

Fourth, the processing technology of broken bridge aluminum alloy window:

1. The processing and production of broken bridge aluminum doors and windows should be carried out in the factory, not made at the construction site, the production of doors and windows should meet the requirements of the design and installation and acceptance specifications of heat-insulated aluminum alloy doors and windows, and the heat-insulated aluminum alloy doors and windows should be installed firmly, and the doors and windows should be pushed and pulled and opened flexibly, and there should be drainage holes at the window sills, and limiting devices should be set up. Fasteners should comply with the provisions of the relevant technical regulations; The model, specification and performance of the hardware should comply with the provisions of the current national standards.

2. The processing of the drainage holes on the slideway of the sliding window should follow the principle of the outer hole of the inner fan and the inner hole of the outer fan to ensure the sealing performance of the doors and windows, especially the sliding window with the horizontal direction of the lower horizontal wool strip.

3. Before assembling the broken bridge aluminum doors and windows, the end processing burrs should be removed, and the end nodes and profile joints must be sealed with waterproof glue to prevent water seepage of the structure.

4. The structural assembly assembly of the hidden frame window must be made and maintained in the purified room. Dust, oil stains and other dirt on the bonded surface of the glass and aluminum frame must be removed with solvents; Every time a component or piece of glass is cleaned, a clean dry wipe cloth should be replaced; The solvent should be poured on the cloth, and it is strictly forbidden to touch the mouth of the solvent bottle. The glue injection must be full, no bubbles, leakage, and the surface of the glue seam should be flat and smooth; The remaining glue in the glue receiving seam shall not be reused.

FAQ

What is the cost of Double head aluminum Cutting Machine ?